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Manufacturing Systems Management NPTEL

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This course introduces the viewer to the concepts of Manufacturing Systems Management. The course primarily addresses Cellular Manufacturing, JIT systems, Synchronous manufacturing and Flexible manufacturing. Topics such as cell formation, cell scheduling, JIT systems, TOC principles, Loading and scheduling in Flexible manufacturing are addressed.

Resources: OpenCourseware from NPTEL (India), Sheridan College, MIT, UC Berkeley, Stanford & many other of the World's finest University's.

Language: English

Professors: Michael Williams

Units: 40

Lesson content

Lec-01 Introduction to Manufacturing Systems Management
Lec-02 Different types of Manufacturing Systems
Lec-03 Introduction to Cellular Manufacturing
Lec-04 Cellular Manufacturing Applications, Production Flow Analysis
Lec-05 Production Flow Analysis
Lec-06 Cellular Manufacturing -- Unidirectional flow, Capacity Planning, Layout
Lec-07 Exercise on Production Flow Analysis
Lec-08 Rank Order Clustering, Similarity Coefficient based algorithm
Lec-09 Similarity Coefficient based clustering algorithm
Lec-10 Hierarchical and Non hierarchical clustering algorithms
Lec-11 Optimization based algorithms
Lec-12 Optimization based algorithms, Assignment based algorithm
Lec-13 Assignment model, Algorithm considering sequence of visit of machines
Lec-14 Algorithm considering sequence of visit of machines
Lec-15 Algorithm considering cell load data, alternate process plans
Lec-16 Reducing Intercell moves
Lec-17 Part subcontracting, Incremental cell formation
Lec-18 Product based cells
Lec-19 Branching algorithm for product based cells, Operator and task assignment
Lec-20 Operator and task assignment
Lec-21 Operator and task assignment continued
Lec-22 Static and dynamic Operator allocation, Multiple products and incremental cells
Lec-23 Cell scheduling and sequencing
Lec-24 Cell scheduling and sequencing continued
Lec-25 Single piece transportation
Lec-26 Cell Layout, Introduction to Just-in-time manufacturing
Lec-27 Cell control and JIT
Lec-28 Basic elements of JIT, Kanban systems
Lec-29 Role of basic elements, Critical success factors
Lec-30 Models in JIT
Lec-31 Models in JIT continued
Lec-32 CONWIP, Introduction to synchronous manufacturing
Lec-33 Theory of constraints, Product mix problem
Lec-34 Statistical Fluctuations, Random events, principles of SM
Lec-35 Scheduling in SM
Lec-36 Drum Buffer Rope system
Lec-37 Flexible Manufacturing System, Part selection problem
Lec-38 FMS Loading problem
Lec-39 FMS Loading, multiple batches and changeover times
Lec-40 FMS Loading and scheduling, Summary of the course contents

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Manufacturing & Production